This three-day RTM training will be led by Composite Integration, a METYX Composites partner. Composite Integration Ltd provides practical technical support and consultancy in all aspects of closed mold processing. Richard Bland and Stephen Williams, Co-directors of Composite Integration, will conduct the training. The targeted RTM content will include both theory and hands-on practice.
The course will cover the following content areas:
Component design for process - An overview of various molding projects with case studies to highlight particular aspects of the process.
Pattern design and preparation - Materials for pattern construction, supporting structure, flange design, surface treatment, release agents and dimensional tolerances.
Mold construction - Complete and practical breakdown of each stage of the mold building process.
Mold building materials - Specification of tooling resins, gelcoats, core materials, etc. Epoxy, vinyl ester, polyester, low-profile and hybrid tooling systems.
Calibration Wax - Building an accurate molding cavity between the mold surfaces using sheet wax. Alternative calibration materials. Surface treatments. Release agents.
Vacuum - The use of vacuum to maintain accuracy during the mold building stages. Vacuum equipment and its application.
Mold sealing systems - The specification and application of various mold sealing systems. Alternative seal types (inflatable seals etc). Flange design to accommodate different seal types.
Injection / vent insert application - Optimum insert positioning for effective fill and minimum wastage. Types of injection port and injection valves.
Molded inserts - Threaded inclusions within the laminate. Conventional threaded insert carriers, magnetic insert carriers. Molding around cores. Specifying core materials - wood, foam, metal etc.
Injection materials - Specification of injection resins, accelerator and catalyst systems. Injection resins designed for optimum surface finish (low-profile). Fiber types including surface veils, fiber types. The use of woven and nonwoven directional fibers.
Release agent - Specification and use of release agents for different resin systems. Internal release agents.
Injection strategies - Mold layout and design for optimum performance. Injection and vent strategies for complex mold geometry.
Vacuum - The use of vacuum for injection and clamping purposes. Requirements for different vacuum levels and methods of achieving this.
Injection equipment - A comprehensive overview of different types of injection equipment. The application and use of injection equipment. The importance of pressure / flow control. Trouble shooting and machine maintenance.
The full schedule follows. (Lunch and two coffee breaks are built into each day. Rates include lunch.)
Day 1 (Tues., Nov. 2, 2010):
Morning - Theoretic Presentations: Introduction to Composite Integration and the RTM School; Description of First Mold Half Structure; Introduction to Waxing.
Afternoon - Workshops: Waxing Demo Molds (with facility to show waxing presentation at same time); Complete Waxing; PVA Applications; Injection Demo - Glass Mold. Theoretic Presentation: Review of the Day’s Activities.
Day 2 (Wed., Nov. 3, 2010):
Morning - Workshop: Position Mold Inserts (using presentations); Gelcoat Application. Theoretic Presentation: Review of Waxing; Second Mold Half Presentation. Workshop: Surface Veil Laminating; Laminating Continued.
Afternoon - Workshops: Laminating; Injection Demo; Mastercore Flanges; Laminating Final Layers; Frame Application. Theoretic Presentation: Review of the Day’s Activities.
Day 3 (Thurs., Nov. 4, 2010):
Morning - Workshops: Open New Molds; Removing Wax and Cleaning; Polishing. Theoretical Presentations: Mold Completion.
Afternoon - Workshops: Injection Demo; Release Agent Application; Seal Installation, Commissioning of New Mold(s). Theoretic Presentations: Inserts, Cores, and Mold Design; Final Summary; Q&A Session.
Pricing:
Standard Rate:
€ 712.00 EUR by 10/01/2010 € 750.00 EUR after 10/01/2010
Company with 2 Attendees (subject to verification):
€ 570.00 EUR (each) by 10/01/2010 € 600.00 EUR (each) after 10/01/2010
Company with 3 Attendees (subject to verification):
€ 522.00 EUR (each) by 10/01/2010 € 550.00 EUR (each) after 10/01/2010
Company with 4 or More Attendees (subject to verification):
€ 427.00 EUR (each) by 10/01/2010 € 450.00 EUR (each) after 10/01/2010
RTM Refresher Course (You have attended a METYX RTM training in the past - subject to verification):
€ 427.00 EUR by 10/01/2010 € 450.00 EUR after 10/01/2010
METYX Distributor/Agent (subject to verification):
€ 285.00 EUR by 10/01/2010 € 300.00 EUR after 10/01/2010
Other Info:
Simultaneous English/Turkish translation will be provided.
A full training manual and all relevant information covering the materials/components used will be provided.
There are no restrictions on your own photography and videotaping at the event.
All attendees must make their own travel and hotel arrangements.
If registering more than one participant, please register each one individually.
The registration and payment deadline is October 29, 2010.
Discounts are available for early registration (by October 1, 2010 only).
Payment must be made by bank transfer to METYX Composites. Please fax a SWIFT of the transfer with your registration confirmation to +90 216 394 32 58. For METYX Composites account information, contact us at info@metyx.com or +90 216 394 32 60.
Don't miss this opportunity to learn about the latest developments in RTM and get the practical training you need.